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Transformer-specific insulating pads
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Transformer-specific insulating pads

Transformer-specific insulating mats are sheet-like insulating components made from alkali-free electrical fiberglass cloth impregnated with epoxy resin, baked, and hot-pressed under high temperature and pressure, followed by physical processing. Some can be custom-molded from SMC sheets upon request. They have a smooth appearance, free from cracks and scorch marks, and no internal delamination or cracks. Thickness ranges from 0.3 to 20 mm, and they can be precision-machined into irregular shapes using CNC machining to suit different transformer installation requirements. Their core advantages are a balance of high mechanical strength and excellent insulation, with heat resistance ratings from B to H. They can operate stably in humid environments and transformer oil, making them a key material for internal structural insulation, component support, and sealing insulation in transformers. They are suitable for various oil-immersed and dry-type transformers ranging from 10kV to 500kV.

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  • Description
  • Applications
  • Parameter

I. Core Product Performance
1. Electrical Insulation Performance
High Breakdown Strength: Power frequency breakdown strength ≥20kV/mm, able to withstand high voltage surges, effectively isolating transformer windings, busbars, and other energized components from grounding structures, preventing short-circuit faults, and meeting the insulation requirements of medium and high voltage transformers.
Stable Insulation Resistance: Volume resistivity ≥10¹⁴Ω·m, stable surface resistivity, minimal performance degradation under high temperature and high humidity environments, no risk of increased leakage current, ensuring long-term insulation reliability of equipment.
Low Dielectric Loss + Corona Resistance: Low energy loss under high-frequency electric fields, reducing equipment operating heat generation and delaying insulation aging; excellent corona resistance, resisting electrical erosion caused by partial discharge, extending service life.
Flame Retardancy Compliance: Meets UL94 V-0 flame retardant standards, self-extinguishing upon contact with open flame, effectively preventing the spread of transformer fires and improving equipment safety.

2. Physical and Mechanical Properties
Excellent Mechanical Strength: High tensile and compressive strength, strong bending resistance, suitable as a support component to withstand winding weight, winding stress, and operating vibration without deformation or breakage risk.
Good Dimensional Stability: Dense structure and low shrinkage after curing; no significant shrinkage/expansion with temperature fluctuations or humidity changes, maintaining fit with transformer components and ensuring stable insulation gaps.
Flexible Machinability: Can be drilled, milled, and cut; can be customized with complex shapes and strict dimensional tolerances, adapting to diverse needs such as coil frames and insulating partitions.

3. Environmental and Chemical Resistance
Strong Heat Resistance: Heat resistance rating covers Class B (130℃) to Class H (180℃), able to withstand the high operating temperatures of transformers; physical and chemical properties do not deteriorate under long-term high-temperature conditions, and there is no softening or deformation.
Moisture and Corrosion Resistant: Extremely low water absorption rate; insulation and mechanical properties remain unchanged even in humid environments; withstands transformer oil, common acid and alkali mists, and oil contamination without swelling or cracking, suitable for complex environments such as humid and chemical zones.
Transformer Oil Compatibility: Stable performance even after long-term immersion in transformer oil; no components leach, does not affect the insulation effect of the transformer oil, suitable for use inside oil-immersed transformers.

About
Zhejiang Yuanda Fiberglass Mesh Co.,ltd.
Zhejiang Yuanda Fiberglass Mesh Co.,ltd.

Zhejiang Yuanda Fiberglass Mesh Co., Ltd. was founded in 2000. It is a technology-oriented manufacturing enterprise focusing on the new materials field, specializing in the research and development and production of composite reinforcing materials, insulating materials, and related intelligent equipment. Committed to providing professional and reliable products and services to customers worldwide. The company is located in the Yangtze River Delta economic Circle of China, close to Ningbo Port and Shanghai Port. The unique geographical location has brought convenience to the company's import and export business. The company covers an area of nearly 33,000 square meters and has modern standard workshops.
The three core business segments
1. Composite material fiber bars and fiber bar mesh sheets (GFRP), as well as supporting production equipment.
2. Special interlayer insulating materials for power transformers and motors.
Iii. Alkali-resistant fiberglass mesh fabric and alkali-resistant emulsion for construction.

For the past 25 years, Zhejiang Yuanda Fiberglass Mesh Co., Ltd. has been deeply engaged in the field of new materials, deepening technological innovation and industrial collaboration, continuously expanding the application scope of its products, and has won wide recognition from customers. In the future, we will be committed to building a leading domestic supplier of composite new materials and injecting continuous impetus into the high-quality development of the industry.

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